And
now the hard part.
Four tractor-trailer loads of this stone. Each slab several
hundred pounds.
It all came to the farm, several pieces at a time, in January
of 1986 in the Mighty El Camino with the help of his puppy Katie.
Notice on this
piece, the back side is carved the decoration of the original structure which burned
down in 1889.
The other re-furbished side is what will be seen as it was in the
structure built in 1890 (see 1953 photo).
Missing are some discs of photos of
the early rows of stone laid down. That was the easy part anyway.
What got difficult
was when slabs of stone had to be raised ten, twenty, or thirty feet in the air.
The
slabs of stone were loaded by hand onto this cart Dean built.
Believe it or not,
because of the weight of these stones, extreme cold and frozen ground was a blessing.
Mud was not.
All the carrots in the world would not convince this recalcitrant
animal to pull the cart.
Dean rigged up a nylon harness that hooked to the cart
and went over his shoulders so he could pull it (while "Goatley" watched).
Here
is a sequence of photos which demonstrate what was involved in getting a stone up
onto the building and the laying it.
Here a large slab is in dual nylon slings
and about five feet off the ground as the chain hoist (manual of course) begins to
raise it.
Same
level, clearer view.
About
halfway up with a view of the chain hoist (manual of course) and the trolley on the
bar joists provided by Bellon Wrecking.
Just
about up. Notice the 2 x 4 against the wall. this keeps the stone from scratching
the installed stones.
Finally,
it is safely upon the ledge where it can be delivered by the trolley to where it
is to be installed..
The
trolley positions it to where it is to be set. Now the straps have to be extricated.
Notice
the electrical lines running along the way. This is the north wall.
It
is set into place. Behind it see a mechanism of Dean's own design.
With the black
rubber pads it will squeeze the stone by compressing it with the use of its own weight.
The
mechanism will lift the stone enough to get out the nylon straps and put masonry
mortar underneath it before permanently setting it.
And
'thar she blows'. Notice the tub of masonry mortar. Also notice the small Tiger
lever hoists for leveling.
It is possible to set one stone in one day. The following
day after the mortar sets up, the concrete blocks will be laid behind the stone.
The
day after that, the blocks will be filled with steel rebar and concrete.
The day
after that, the irregular space between the blocks and the stone will be filled with
steel rebar and concrete.
Thus it takes four days per stone. It took one year
(2010) for the first floor and it took two years for the second floor (2011 and 2012).
The
northeast corner was still unfinished until after 2016 for various reasons (exhaustion
among them).
Setting
the corner stones was much more problematic. They were much more massive and much
thicker.
The rubber gripper/grabber could not open far enough to grasp them.
Therefore,
they had to be drilled and have concrete anchors embedded and be lifted by eyebolts.
At
this particular corner a time-capsule was installed. Hopefully the building will
endure several thousand years.
Inside
the time capsule were put various photos.
Pets.
Children
More
children.
Children?
Notice
no spouses or princesses. Drapes didn't match the linoleum- outta here...
Die
Eltern.
Dean
deserves a little advertising here.
Hey girls, we've got a princess vacancy opening
up. Ain't gonna happen. No one wants to work this hard for so little.
Also in
the time capsule is the family genealogy, Dean's ten mathematics books he wrote and
an American flag.
The
time capsule contains photos of the way things were several thousand years ago- about
the year 2000.
That is before global warming and the disappearance of Florida.
What's that white stuff?
With the onset of "white stuff" and freezing
temperatures, stone masonry becomes a bit more problematic. This winds up 2010.